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medium-sized gantry friction s
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Medium gantry friction stir welding equipment

Time:2020-02-14 14:43

Brief description:

product description Introduction to Friction Stir Welding Technology.Friction Stir Welding (FSW) is an advanced solid-phase welding technology. The welding process has a small heat input, the metal does not melt, and there is...

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product description
Introduction to Friction Stir Welding Technology 
Friction Stir Welding (FSW) is an advanced solid-phase welding technology. The welding process has a small heat input, the metal does not melt, and there is no element burnout. It can maintain the metallurgical properties of the base metal and has high joint strength. For high-quality connection of metal materials such as aluminum, magnesium, steel, titanium, and metal-based composites.
Friction stir welding technology features: 1. It can achieve efficient welding of aluminum, magnesium, lead, copper, steel, titanium, metal-based composite materials, dissimilar metals and other materials; 2. It can realize automation, low energy consumption of equipment, high efficiency, Low operating environment requirements; 3. No additional welding wire, no shielding gas required, low cost; 4. No pollution, no smoke, no radiation, safe and green; 5. Low residual stress on the joint, and small welding deformation.

Equipment functions and features
The main structure is made of high-strength and high-quality castings. After multiple heat treatments and aging treatments, it has ultra-high rigidity, stability, and good seismic performance to meet the large load requirements of the welding process. It is equipped with a special control system for friction stir welding based on Siemens system. One-touch welding operation for planar two-dimensional curved welding seams; equipped with two welding operation modes of manual control and automatic control; dual-mode control mode of constant displacement and constant pressure; pleasant professional friction stir welding operation interface, using standard industry NC programming language, convenient for welding programming; can be equipped with automatic loading and unloading system to achieve fully automatic welding, improve the annual work utilization rate of the equipment; reliable central centralized lubrication system, to achieve the central control intermittent automatic lubrication of each movement axis; can be welded 1- 25mm aluminum alloy and magnesium alloy, 1-8mm copper alloy material; green energy-saving LED work lighting device.
Widely used in scientific research and various industries:
Automotive industry: aluminum alloy wheels, battery trays, water-cooled sleeves, rear axles, car body panels, stitched blank bodies, foam aluminum structures, etc .;
Power electronics industry: fin radiators, liquid-cooled radiators, heat sinks, water-cooled plates, water-cooled boxes, etc .;
Train industry: vehicle body, side wall, floor, roof, pillow beam, coupler plate, etc .;
Weapon industry: torpedo cylinder, missile shell, armored body and integrated display terminal, etc .;
Smelting industry: cathode conductive beam, cathode plate, anode plate, etc .;
Configuration parameters of medium-sized gantry friction stir welding equipment

Equipment model DH-FSW-1825-16 DH-FSW-1825-25 DH-FSW-3020-16 DH-FSW-3020-25
Welding materials Aluminum, copper, magnesium, steel, titanium
Weld Type Straight and flat 2D curves
Welding thickness 2-16mmAluminum alloy 2-25mmAluminum alloy 2-16mmAluminum alloy 2-25mmAluminum alloy
Equipment size (mm) 7000*3200*4000 7000*3200*4000 8000*3600*4000 8000*3600*4000
Table size (mm) 2500*1500 2500*1500 3000*2000 3000*2000
Gantry span (mm) 1840 1840 2240 2240
Welding space (mm) 800 800 800 800
X-axis travel (mm) 2700 2700 3000 3000
Y-axis travel (mm) 1800 1800 2000 2000
Z axis travel (mm) 500 500 500 500
X axis maximum feed rate (mm / min) 8000 8000 000 8000
Y axis maximum feed rate (mm / min) 8000 8000 8000 8000
Z axis maximum feed rate (mm / min) 2000 2000 2000 2000
Spindle speed (rpm) 4000
B-axis inclination ± 5 ° continuously adjustable
C-axis travel N * 360 °
Bed castings Our factory HT250 is tempered twice
Control System Siemens / Taiwan New Generation
Lead screw Japan THK
guide Shanghai taiwan
Bearing Germany FAG
Coupling Germany R + W
 
Remarks: Friction stir welding equipment can be designed separately according to customer needs.
 

 


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